Why Healthcare Engineering Teams Are Reconsidering PCB Testing Outsourcing

In today’s fast-paced healthcare technology landscape, engineering teams are under increasing pressure to deliver high-performance medical devices efficiently and cost-effectively. One area drawing renewed scrutiny is the outsourcing of Printed Circuit Board (PCB) testing. While outsourcing has long been a standard practice, many engineering teams are now rethinking this strategy due to rising costs, time delays, and quality control issues. This article explores the key challenges of outsourcing PCB testing and introduces ScanWorks as a powerful in-house alternative.  

The Hidden Costs of Outsourcing PCB Testing 

At first glance, outsourcing PCB testing may appear to be a cost-saving measure. However, many healthcare engineering teams are discovering that the long-term costs often outweigh the benefits. 

1. Cost Inefficiencies 

Outsourced PCB testing often comes with high vendor fees, especially for companies with large testing volumes. Beyond the upfront costs, there are hidden expenses related to: 

  • Vendor management and coordination 
  • Communication delays 
  • Quality assurance and rework 


According to industry data, 
ASSET’s ScanWorks can help companies save an average of $596 per circuit board assembly, 409 hours in testing, and $30,000 in repair costs per test. 

2. Time Delays and Logistical Challenges 

Outsourcing introduces logistical complexities, especially when working with vendors across multiple countries. These challenges can lead to: 

  • Delayed testing cycles 
  • Missed production deadlines 
  • Inefficient communication across time zones 


For engineering teams at companies like 
Medtronic, these delays can significantly impact project timelines and product launches. 

Why In-House PCB Testing Is Gaining Momentum 

To overcome these challenges, many healthcare companies are shifting toward in-house PCB testing solutions. This approach offers: 

  • Greater control over testing processes 
  • Faster turnaround times 
  • Improved product quality and reliability 


Introducing ScanWorks: A Smarter Testing Solution
 

ScanWorks by ASSET InterTech is a leading in-house solution that simplifies and accelerates PCB testing. It leverages JTAG boundary-scan technology to streamline functional testing and improve field diagnostics. Key benefits include: 

  • Reduced downtime in mobile healthcare devices 
  • Enhanced test coverage and fault isolation 
  • Seamless integration across multiple manufacturing sites 


By standardizing testing processes, ScanWorks empowers engineering teams to 
scale efficiently while maintaining high-quality standards. 

As the healthcare industry continues to evolve, engineering teams must adapt their strategies to remain competitive. Rethinking the outsourcing of PCB testing and adopting in-house solutions like ScanWorks can lead to significant improvements in cost efficiency, time savings, and product reliability. 

For more insights on how ScanWorks and FPGA technology is transforming medical devices and diagnostics, learn more: How FPGAs Are Powering the Next Generation of Medical Devices and Diagnostics.